I know that this isn't what you want to hear...but Quark drove me nuts.
Oh, believe me, I'm with you. I am very clear about Quark's -- er -- shortcomings. But I couldn't justify coughing up $700+ for InDesign when Quark was just as good (and for me, probably even more reliable at the time than InDesign -- this is the first issue with Quark I've had since first using it in 1996). What really killed me was Quark disdaining to deal with customers even as Adobe started their drive to put InDesign in every business in the country. Now, everyone has InDesign and those are the only kind of files they want. Plus, with the economy and my customers (npos) sputtering, there's not much I can do but hold on to this antique as long as I can. I just wish Adobe weren't so intent on becoming the AT&T of the graphics industry. But that's another issue…
I can't seem to download Font Finagler. Twice it starts out saying that it's a 3.9 MG download, but what ends up on my desktop is less than 1 MG, and when I click to open it, I get a message "No mountable file systems." Tried the solutions I found on Google, but will have to e-mail the developers and see if they remember that far back!
I may end up just disabling the PDF filter. I don't import PDFs into layouts, but I do like being able to create PDFs in Quark -- so much simpler. I guess I can relearn saving as postscript and opening in Distiller.
I just downloaded Font Finagler and opened it without problem. In the readme is the following:
QUOTE
Adds support for cleaning the font cache files of Adobe, QuarkXPress, and Microsoft applications.
So it might help.
But if you can do without the Pdf extension that is the easiest solution for now. Remember, OSX has a built in method for making pdfs in the print window.